Technical Advantages and Application Value of Wire Rope Intelligent Tension Monitoring System

Release time:

2020-05-13

Baxter technology, let safety and beauty happen!

Technical Advantages and Application Value of Wire Rope Intelligent Tension Monitoring System

Due to the uncertainty of the load, the actual tension of the wire rope and its changes are very complicated during the use of the mine hoist. Whether it is a multi-rope friction hoist or a single rope winding hoist, the load of the lifting system is reflected in the wire rope tension, and the tension overrun directly determines the load capacity of the hoist.

Tension imbalance affects the safety of the lifting system

1. Cause abnormal wear of liner.The unbalanced tension of each rope causes uneven wear of each rope groove of the liner, which in turn increases the tension imbalance between the ropes. Therefore, many mines need to use the liner frequently. A pair of liners can be used for two or three years at most, and less than one or two years. Each time the liner takes several hours, and it takes more than ten hours to change a pair of liners, which seriously affects the efficient lifting of the mine.

2, affect the service life of wire rope.Many mine wire rope in the specified period of use of the rope accident, the main reason is the tension of the wire rope imbalance.

Article 411, paragraph 9 of the Coal Safety Regulations stipulates that the difference between the tension and the average tension of any wire rope for multi-rope hoisting shall not exceed 10%.

In order to ensure the tension difference of each wire rope in a reasonable and controllable state and ensure the safe operation of the hoist, it is necessary to monitor the wire rope tension in real time and use effective data to correct and control the deviation.

Technical advantages of tension monitoring system

The system has truly realized the digital, data to intelligent and personalized leap, the use of digital tools to collect hoist wire rope tension data information, to achieve instant reminder and alarm intelligent management, to provide personalized solutions for equipment safety maintenance, its technical advantages are obvious:

1. Simple and quick installation: the tension measuring element and the lining of the multi-rope friction hoist are installed, and the operation is simple, fast and convenient;

2. Over-tolerance alarm is comprehensive and efficient: it truly and effectively reflects the tension change and tension difference of steel wire rope. Over-tolerance of tension (set by default according to 10% of coal safety regulations) will give an alarm in time without false alarm or omission;

3. The monitoring interface is simple and easy to understand: the tension data, tension change graph and historical data are displayed in real time, and each interface can be switched at any time;

4. Encrypted login security upgrade: engineering encryption protection, data security and controllability.

5. Convenient customer data provision: it can provide customers with switching quantity, analog quantity data and alarm output, so that customers can grasp the field data in real time.

Application Value of Tension Monitoring System

The intelligent tension monitoring system provides strong technical and service support for the mining industry to create an "intelligent mine". Through the application of the system, it can bring great value to the mining industry (two protections and one use less):

Protective liner.Greatly reduce the malicious wear of the liner, improve the service life of the liner, save the purchase cost of the liner, avoid the frequent turning of the liner, and effectively enhance the efficiency of the mine.

Protect the wire rope.Better protect the wire rope, delay the service life of the wire rope, and reduce the cost increase caused by the abnormal replacement of the wire rope in the mine under the premise of ensuring safety.

Use less labor.Because of the real-time alarm function of the system, the mine can effectively reduce the personnel investment in the inspection and maintenance, which is more conducive to the maintenance of personal safety.

In short, safe production is the bottom line thinking that the mining industry must adhere to. Baikert will save unnecessary safety investment and improve its operating efficiency on the premise of bringing safety guarantee to the mining industry through the wire rope intelligent tension monitoring system.

Baxter technology, let safety and beauty happen!